Auto China Volume Control Damper Frame Roll Forming Production Line
Basic Info
Model No.: BOSJ-V
Product Description
Model NO.: BOSJ-V Automatic Grade: Automatic Type: Straightening Machine Feature: Automation Warranty: 12 Months Forging Forming Method: Mold Forging Trademark: BOSJ Control Type: Artificial Drive: Electromagnetic Power Source: Hydraulic Pressure Advantage: Use Widely Certification: SGS, ISO9001, CE Customized: Customized Origin: Jiangsu 3. Parameters of main equipment:
3.1 De-coiler
Material width: ≤ 250 mm; Material thickness≤ 2.0mm; Inner diameter: 480-520 mm;
Outer diameter: φ 1200mm; Max. Load capacity: ≤ 2T
3.2 Servo feeding system (BNC-30)
BNC-30 Technical parameters:
The feed shaft diameter: φ 60mm
Measuring diameter of shaft: φ 60mm
Maximum feed plate of width: ≤ 300mm
Maximum feed plate of thickness: ≤ 3.5mm
Maximum feed speed: ≤ 40m/min.
Feeding and blanking step length tolerance: ± 0.20mm,
Feed products overall length tolerance: ± 0.25mm,
Servo motor power/brand: 1.8KW/ Japan Yaskawa.
Transmission: Synchronous wheel / gear
Length measuring encoder: ROUNDSS 2500P
3.3 Notching, punching hole and cutting
Structure: Hydraulic punching structure, the welded steel frame, has good inflexibility
First notching dies: 2 sets
First punching die: 1 set
After forming notching dies: 2 sets
After forming cutting die: 1set
3.4 Main rollforming machine
Forming steps: 16 group
Forming profile channel
Forming framework: Use the wall type side plate, gear drive.
Side wall thickness: 35mm
Max material width: ≤ 231mm
Min material thickness: 1.6mm
The roll shaft diameter: φ 48 mm
Roller material: Cr12MoV.
The quenching hardness: HRC58-62°
Use of double bearing design, bearing type 6208
The main drive motor uses 11kw frequency conversion motor.
3.5 Cutting system
A. Modality: Hydraulic cuttingsystem
B. Design feature: Cutting machine designed to be after roll forming, the cutting length and number of pcs canbe set by using PLC.
3.6 Run-out table
Framework: Platform type, without power
3.7 Electrical control system
3.7. 1 The whole line adopts PLC control, LCD touch screen display, man-machine interface. Interaction between workers and PLC.
The operator can do theprogram setting of the PLC, modify the control parameters and monitor the control process of the production line and the running state real-time monitoring equipment, operation parameters and fault indication. The length of the work piece digital setting, the length of the work piece can be adjusted.
3.7. 2 Mode of operation: Manual / automatic.
In manual mode, automatic switching function should be in the manual mode,
The machine will be in stand-alone operation for testing and repairing work.
In automatic mode, all production and operation, the start up sequence; Along with the emergency stop button, easy to handle emergencies, to ensure the safety of equipment and personnel.
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3.1 De-coiler
Material width: ≤ 250 mm; Material thickness≤ 2.0mm; Inner diameter: 480-520 mm;
Outer diameter: φ 1200mm; Max. Load capacity: ≤ 2T
3.2 Servo feeding system (BNC-30)
BNC-30 Technical parameters:
The feed shaft diameter: φ 60mm
Measuring diameter of shaft: φ 60mm
Maximum feed plate of width: ≤ 300mm
Maximum feed plate of thickness: ≤ 3.5mm
Maximum feed speed: ≤ 40m/min.
Feeding and blanking step length tolerance: ± 0.20mm,
Feed products overall length tolerance: ± 0.25mm,
Servo motor power/brand: 1.8KW/ Japan Yaskawa.
Transmission: Synchronous wheel / gear
Length measuring encoder: ROUNDSS 2500P
3.3 Notching, punching hole and cutting
Structure: Hydraulic punching structure, the welded steel frame, has good inflexibility
First notching dies: 2 sets
First punching die: 1 set
After forming notching dies: 2 sets
After forming cutting die: 1set
3.4 Main rollforming machine
Forming steps: 16 group
Forming profile channel
Forming framework: Use the wall type side plate, gear drive.
Side wall thickness: 35mm
Max material width: ≤ 231mm
Min material thickness: 1.6mm
The roll shaft diameter: φ 48 mm
Roller material: Cr12MoV.
The quenching hardness: HRC58-62°
Use of double bearing design, bearing type 6208
The main drive motor uses 11kw frequency conversion motor.
3.5 Cutting system
A. Modality: Hydraulic cuttingsystem
B. Design feature: Cutting machine designed to be after roll forming, the cutting length and number of pcs canbe set by using PLC.
3.6 Run-out table
Framework: Platform type, without power
3.7 Electrical control system
3.7. 1 The whole line adopts PLC control, LCD touch screen display, man-machine interface. Interaction between workers and PLC.
The operator can do theprogram setting of the PLC, modify the control parameters and monitor the control process of the production line and the running state real-time monitoring equipment, operation parameters and fault indication. The length of the work piece digital setting, the length of the work piece can be adjusted.
3.7. 2 Mode of operation: Manual / automatic.
In manual mode, automatic switching function should be in the manual mode,
The machine will be in stand-alone operation for testing and repairing work.
In automatic mode, all production and operation, the start up sequence; Along with the emergency stop button, easy to handle emergencies, to ensure the safety of equipment and personnel.
| NO. | Project | Unit | parameters | Remark | |
| 1 | Material | type | Mild steel Galvanized sheet | ||
| Strength of material sheet | Map | ≥350 | |||
| Thickness of material sheet | mm | 0.8~1.5 | |||
| 2 | Size of production | mm | Reference the picture | ||
| 3 | Production speed | m/min | 6~8 | ||
| 4 | Material of roller | GCr quenching treatment | |||
| 5 | Drive type | Gear box | |||
| 6 | Power | kw | About 34 | ||
| 7 | Electric control system | PLC variable frequency control | |||
| 8 | Dimensions(Length*width*height) | m | 28X4X3.9 | ||
Product Categories : Vane Damper Roll Forming Machine
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