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VCD Frame Roll Forming Machine in Qatar

Basic Info

Model No.:  BOSJ-F

Product Description

Model NO.: BOSJ-F Type: Straightening Machine Feature: Automation Warranty: 12 Months Forging Forming Method: Mold Forging Origin: Jiangsu Control Type: Auto Power Source: Hydraulic Pressure Advantage: Easy to Maintenance Certification: SGS, ISO9001, CE Customized: Customized 1, Forming process
De-coiler— Servo feeding— Gap and cut off mould— Forming ---collection table

2, Flow diagram

3, Equipment composing parts
Equipment is composed of de-coiler, feed system, gap and cut off, forming machine, collection table, electric control system, etc.

4, Technical parameter of equipment main parts
1, Auto-decoiler
A, Load capacity: 2 T
B, Inner diameter of coil: 490-510mm
Outer diameter≤ 1200mm
2. Servo feed and punching unfilled corner parts
A, Servo motor: Used Mitsubishi Servo motor, power: 1.0kw
B, Punching unfilled corner die: 4 pillars punching die
C, Material of punching die: Cr12. Quenching treatment
2, Feeding: Power 0.37kw
3, Forming machine
A, Forming frame
B, Material of forming mould: GCr15, quenching treatment: Rigidity: HRC56-62º
C, Motor: 7.5kw frequency conversion engine
4, Electric control: PLC system

Technical Parameters:
Equipment technique requirement:
Equipment floor space: 20× 3.0× 2.5(L× W× H)meter.
Voltage: 380V, 50Hz, 3phase.
Hydraulic oil: NO: . 46#.
Gear oil: 18# Hypoid gear oil.
Equipment main technical parameters:
Raw material widtharound XXX mm
Material thickness: 0.8~1.2mm
Materialgalvanized sheet
Production speed: Around 3M/min
Production length: ≥ 4000mm
Equipment total installed capacityaround 20KW.
Parameters of main equipment:
1 - De-coiler
Material width: ≤ 250 mm, Material thickness≤ 2.0mm;
Inner diameter: 480-520 mm;
Outer diamete: φ 1200mm;
Max. Load capacity: ≤ 2T
2 - Leveling system
Use 9 roller leveling,
Power 2.2 kW,
Speed: 10M/min
3 - Servo feeding system
BNC-30Technical parameters:
The feed shaft diameter: φ 60mm
Measuring diameter of shaft: φ 60mm
Maximum feed plate of width: ≤ 300mm
Maximum feed plate of thickness: ≤ 3.5mm
Maximum feed speed: ≤ 40m/min
Feeding and blanking step length tolerance: ± 0.20mm
Feed products overall length tolerance: ± 0.25mm
Servo motor power/brand: 1.8KW/Japan Yaskawa
TransmissionSynchronous wheel / gear
Length measuring encoder: ROUNDSS 2500P
4- Notching, punching hole and cutting
Structure: Hydraulic punching structure, the welded steel frame, has good inflexibility
First notching dies: 2 sets
First punching die: 1 set
After forming notching dies: 2 sets
After forming cutting die: 1set
5 - Main rollforming machine
Model: GY160
Forming steps: 14 group
Forming framework: Use the wall type side plategear drive
Side wall thickness: 35mm
Max material width: ≤ 171mm
Min material thickness: 1.2mm
The roll shaft diameter: φ 48 mm
Roller material: Cr12MoV, the quenching hardness, HRC58-62°
Use of double bearing design, bearing type 6208
The main drive motor uses 7.5kw frequency conversion motor.
6 - Cutting system
A. ModalityHydraulic cutting
B. Design featureafter cutting system design in the forming machine, the cutting Length can be set.
7 - Run-out table
Framework: Platform typewithout power
8 - Electrical control system
1-The whole line adopts PLC control, LCD touch screen display and man-machine interface software. (Interaction between workers and PLC. )
The operator can do the following
The setting program (PLC)
Monitoring the control process,
Modify the control parameters,
The length of the workpiece digital setting,
The length of the workpiece adjusting.
Running state real-time monitoring equipment and fault indication.
2- Mode of operation: Manual / auto two. With manual, automatic switching function: In the manual mode, can be stand-alone operation, convenient repair; In the automatic mode, all production and operation, the start up sequence; Along with the emergency stop button, easy to handle emergencies, to ensure the safety of equipment and personnel.

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