1025mm/1090mm Double Layer Roll Forming Machine

Our Company              Jiangyin Bangnuo Machinery Co., Ltd. is a professional manufacturer dedicated Color light steel construction, C, Z steel equipment and rolling, bending molding equipment enterprises, with the design and manufacture of various types of steel sheet thickness roll forming production line strength. Pressed tile color steel plate and C, Z purlin products are widely used in various types of large and small industrial plants, warehouses, residential and high-rise buildings. With economic development, building light steel building applications on the growing popularity of the increasing demand for production equipment, production equipment automation requirements are also increasing, company investment, research and development of various types of color steel pressure plate (W) production line and C, Z-beam (purlin) production equipment, the use of simple, improve productivity, reduce production costs. Various existing models of steel pressure plate (W) C, Z-beam (purlin) automatic control production line are at the leading position at home and abroad, with a compact structure, reasonable design, constantly updated progress and much Strut Builders and products the favor and praise.
            Company specializing in the production of Dagong machines, floor plate machine, guardrail plate machine, corrugated tile machine, shearing machine, sub-board machine, highway guardrail, tile machine equipment, automatic tile press, iron Piva machine, iron tile machine, all automatic C-shaped steel machine, glazed tile machine.

Product Details The production flow of equipment Option 1:
Manual de-coiler→ Feeding→roll forming→post cutting →Manual out table
Option 2:
Hydraulic de-coiler( with coil car )→ Feeding→roll forming→post cutting →auto stacker



Machine  Composition De-coiler  Dimensions :   1700mm*1000mm*800mm
 Width of feeding :   1250mm
 Capability : 5 Ton
 Inter diameter : 480-570mm
 Maximal out diameter : 1500mm
 Mode of expand &fight : inner expand &fight by manual
 Way of feeding : manual
 Color : blue

Feeding
Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
Feeding type: adjustable
Feeding width range: about 1300mm
Entrance and guide roller: diameter is ￠76mm, material is SAE1045, HRC48-52° surface with chrome
Quantity: 1

Forming Section
Material of the profile	up to 235Mpa, GI or color steel
Thickness range	0.4-0.7mm
Main motor power	7.5kw, AC motor, motor inside of main machine (Brand: Guomao of China)
Machine Voltage, Frequency, Phase	380 V, 50 Hz, 3Phase
Roll station	Top layer: about 18 stations （according the final design） Bottom layer: about 20 stations （according the final design）
Roller material	ASTM1045 chrome plated surface with chrome, CNC
Shaft diameter	￠70mm material: SAE1045 with quenching and tempering
Machine roll forming speed	0-15m/min
Transmission	by chain, one inch, double line
Roll former has leveling bolts in the base for adjust the leveling
Machine base frame adopt H beam welding steel
In the main Roll Forming Machine have 2 buttons for urgency stop if happen any malfunction.
Machine adopt new station with chrome as station
To avoid accidents, all of drive part adopt protect cover
Color of machine	Blue and yellow (or base on customer request)
Quantity	1

Post cutting system
Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included
Feeding of the last cut profile from the equipment: automatic if the length of the last profile is not less than 100 mm
Cutting after forming	Cut the sheet after roll forming to required length
Hydraulic drive uses the same hydraulic unit with pre-cutting
Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.
Material of blade	Cr12, 58-62 HRC hardness
Cutting power by hydraulic, 4KW
Working pressure	16Mpa adjustable
Length measuring	Automatic encoder length measuring, brand: Omron
The cutting sequence is also contained and controlled by the same PLC program
Tolerance of length	+/- 1.5mm for each piece end product
Quantity	1

3: Receiving table

Option 1: Manual run out table (two units)
Jointed by 60mm*40mm tube
Size	1m long*0.8mwide*0.6-1mhigh
One out table with two support roller
Color	blue
Quantity	1

Option 2: 12m automatic stacker
run out motor power	0.75KW
max speed	36m/min
max stacking length	12m
max stacking thickness	300mm
max stacking weigh	2 tons
computer PLC	modles7-200
computer operation screen is TD200
Stacker height: stacker can be up and down adjusted to match the height of the two layers of the double layer roll forming machine.

                                             Main structure (layout) for the auto stacker

4: Hydraulic station
Hydraulic power	5.5kw
Working pressure	12-16Mpa adjustable
Solenoid valve	2 groups
Hydraulic oil	46# hydraulic oil
Color	Blue (or base on customer request)
Quantity	1

5: Control desk
Programmable setting of profile length and quantity
Programmable cutting unit, various lengths in one programming cycle without quantity restrictions (without stopping the operating equipment) will be provided. 5 groups datas canbe set in one time
Automatic stopping of the equipment after completion of the cutting programme will be provided.
Operating system language: English and Chinese
Voltage, Frequency, Phase	380 V, 50 Hz, 3Phase
Computer used to control length & quantity. Machine will automatically cut tolength and stop when required quantity is achieved
Length inaccuracy can be amended easily.
Control panel: Button-type switch and touch screen
Unit of length	millimeter (switched on the control panel)
PLC brand	Panasonic
Frequency converter brand	Yaskawa, quantity: 1
Touch screen	Taiwan Weinview

Our Service Pre-sales service

* Inquiry and consulting support.

* Sample testing support.

* View our Factory.


After-sales service

* Training how to instal the machine, training how to use the machine.

* Engineers available to service machinery overseas.




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Product Categories : Metal Deck Roll Forming Machine